Application
This High speed Fluting machine is designed for high-precision and high-speed fluting (engraving) of roller mill grinding rolls. It is widely used in flour mills and grain processing equipment manufacturing plants for machining and reconditioning grinding rolls, ensuring high accuracy, stable performance, and improved production efficiency.
It is suitable for modern roller mill roll processing lines requiring automated, high-speed, and precise fluting operations.
Features
The High speed Fluting machine body and major components adopt an integrated casting process for high rigidity, stability, and durability.
The outer housing is made of high-quality steel plates with modular assembly design, providing high structural strength and an attractive appearance.
Equipped with a Siemens 12-inch HMI touch screen with a fully Chinese user interface for easy and intuitive operation.
The control system adopts Siemens industrial automation PLC system and motors for reliable performance and stable control.
Linear guideways and ball screws are sourced from HIWIN (Taiwan), ensuring high precision and long service life.
The indexing system uses a 320-degree precision indexing head from YANG XIN (Taiwan) for accurate positioning.
The reducer adopts MOTOVARIO (Italy) brand products for stable transmission and long service life.
Bearings are NSK precision bearings, ensuring high accuracy, smooth operation, and extended service life.
High processing speed, reaching up to 9 times faster than conventional fluting machines.
Supports bidirectional fluting, allowing forward and reverse machining of the same or two grooves.
User-friendly "plug-and-play" operation-no programming required, only tool setting and parameter input.
Equipped with an automatic tool alignment system, enabling tool compensation and adjustment at any machining stage.
Modular housing design improves both machine aesthetics and structural strength.
First High speed Fluting machine in the industry reaching 90 m/min cutting speed, representing advanced domestic technology.
|
Item |
Specification |
|
Center Height (Indexing Head Spindle To Worktable) |
245 mm |
|
Roller Diameter Range |
Φ70 – Φ400 mm |
|
Maximum Roller Length |
≤1500 mm |
|
Fluting Density |
10 – 1500 flutes/circumference |
|
Fluting Angle |
Adjustable to any angle |
|
Maximum Reciprocating Speed |
90 m/min |
|
Recommended Fluting Feed Speed |
70 m/min |
|
Recommended Return Speed |
70 m/min |
|
X-Axis Feed Motor Power |
7 kW |
|
W-Axis Motor Power |
2 kW |
|
Y-Axis Feed Motor Power |
1.5 kW |
|
Z-Axis Feed Motor Power |
1 kW |
|
Hydraulic Oil Pump Power |
0.035 kW |
|
Overall Dimensions (L × W × H) |
4554 × 1640 × 2158 mm |
|
Machine Weight |
9000 kg |
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